John Paczkowski

Recent Posts by John Paczkowski

Three Key iPad 2 Parts Available Only From Japan

A caveat to yesterday’s reassurances about Apple’s component supply chain following the earthquake in Japan: Turns out the iPad 2 has at least five parts sourced from Japanese suppliers, and while some of them can easily be purchased from companies outside the country, there are evidently three that can’t be: its glass display overlay, battery and compass.

The latest iPad 2 teardown from IHS iSuppli suggests the device’s screen may be sourced exclusively in Japan. The research outfit’s tests found it to be quite a bit more flexible and durable than the glass used in the iPad 1, possibly indicating that it’s made from Dragontrail Glass–a material manufactured by Asahi Glass of Japan. At least two of the company’s facilities suffered damage in last week’s quake.

Also manufactured in Japan: the iPad 2′s battery and its electronic compass. The former appears to be made by Apple Japan, the latter by AKM Semiconductor. Both escaped the quake relatively unscathed, but are likely to be plagued by the shipping and logistical issues that inevitably follow catastrophic events like these.

“Suppliers are expected to encounter difficulties in getting raw materials supplied and distributed as well as in shipping out products,” IHS iSuppli’s analysts wrote. “They also are facing difficulties with employee absences because of problems with the transportation system. The various challenges are being compounded by interruptions in the electricity supply, which can have a major impact on delicate processes, such as semiconductor lithography.”

And while it might seem like a simple matter to locate alternative sources for these components, it’s not. If the iPad 2′s glass overlay is indeed Dragontrail, it’s proprietary to a Japanese supplier. The battery and compass also pose problems: Because of its very thin profile, the iPad 2′s battery almost certainly requires the advanced battery cell manufacturing tech for which Japan is known. Securing a new source for the device’s compass would be easier, but tweaking that source’s fabs to duplicate the calibration of the iPad 2’s compass, which works in close coordination with the tablet’s accelerometer and gyroscope, would be significantly more difficult. “It’s impossible to simply replace one manufacturer’s compass with another,” said iSuppli.

For these three components, then, Apple could face temporary supply issues not easily resolved by the company’s savvy supply chain management. And iPad 2 shortages could follow.

Which could be a bit troubling for investors, I suppose. That said, none of these things will impact consumer demand, which as best I can tell remains “amazing.


comments so far. Add yours.

  • http://pulse.yahoo.com/_P3EIJNZ5WQLHTMOOKGGQ2ZS3GQ Khun J&T

    I would believe that Apple planned to produce 5-7 Million iPad 2s in the first 3 months considering that they are releasing it into 25 different countries by March 25th. This tells me that likely 2-3 million units have already built. Also that components for another 2-3 million units are already in China at Hon Hai factories. This should give the iPad 2 some breathing room for Japan to get up and running in coming weeks.
    As far as the factories in Japan that are unharmed and in operation producing Apple components: if logistics to ship to China are delayed Steve can send his Gulfstream to transport the iPad parts :-)
    As far as the Dragontrail ( not Dragontail as is shown in article ) ……. how do they know it is not GorillaGlass from Corning that was used for the Apple iPhones? Corning could probably fill the gap should there be a problem getting glass from Asahi Glass in Japan.
    Apple has no shortage of money. My experience is that money can make anything possible in a very short period of time. Don’t worry about Apple getting the iPad 2 into the hands of millions of people in short order.

  • Anonymous

    When Apple did a contract with Liquid Metal, I remember reading that Apple does not single source. They are always ready for a supplier to shut down for whatever reason. Any one of these suppliers could have simply burned down in a pedestrian factory fire, or went bankrupt and had assets seized. I don’t think they bet the entire iPad 2 on that never ever happening.

  • http://www.advancedwebads.com/sc/164 Randy Addison

    Now, it is going to be a big problem if we were to get iPad 2 supplies since Japan-based factories or facilities are closed for the moment because of the calamity.

  • Anonymous

    I assume they could re-image some iPad 2s that were meant for the Japanese launch and send those to other countries. Probably not enough to completely cover any supply shortages, but it would definitely buy them some time?

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